New · Microcellular PU elastomer

WK Series Microcellular PU Vibration & Noise Reduction

Vibration and noise reduction in one solution

The WK Series is a microcellular polyurethane elastomer: a dense, uniform network of micro-cells whose walls are made of a high-strength, highly elastic PU matrix. Six grades run from soft to stiff; the number in each grade name is its static bedding modulus (N/mm³ × 100). Used in rail transit, building acoustics and machine isolation.

WK-003WK-006WK-009WK-013WK-016WK-022
Microcellular structure (illustration)
How it worksAdvantagesTechnical dataSelectionApplicationsForms & fittingTestingDownloads

How it worksMATERIAL

Unlike solid elastomers, boards made of WK material are volume-compressible under load and expand very little sideways. That makes them ideal as continuous mats that support machines, floor slabs or track structures evenly over a large area.

Unloaded: uniform cells / Loaded: cells flatten, storing and dissipating energy
Unloaded: uniform cellsLoaded: cells flatten, storing and dissipating energy

Spring

Cell walls flex like countless tiny springs, carrying the load and recovering when it is removed.

Damper

As the cells deform, viscoelastic hysteresis of the PU matrix turns part of the vibration energy into heat.

All in one

Spring and damping in a single material: no separate dampers, a compact build-up and simple installation.

Key advantagesWHY WK

Six stiffness grades

WK-003 to WK-022

Soft to stiff (static bedding modulus 0.03–0.22 N/mm³), selected by contact pressure and target load.

Balanced damping

Spring and damper in one

Balances resonance control with isolation efficiency at higher frequencies.

Low permanent set

Holds its thickness under load

Low deflection and stable stiffness under long-term load, so performance lasts.

Versatile in use

Indoor, underground, covered outdoor

Avoid prolonged UV exposure; humid-ageing data and special temperature conditions available per project.

Tough and durable

Tear-resistant

Resilient and tough, resisting tears during installation and service.

Electrical insulation

For electrical separation

The material does not conduct electricity and suits supports needing electrical separation; insulation can be tested per project.

Compared with common isolation materials (qualitative)

AspectSteel springsSolid rubberWK microcellular PU
DampingVery low; extra dampers often neededModerateBalanced; no separate dampers needed
Lateral bulging—Significant; needs roomSmall; volume-compressible
Support typePointPoint / stripPoint, strip or full-surface
Low-frequency isolationExcellentFairGood; designed by grade and thickness
Build-up heightTallMediumLow; thin layers suffice

Qualitative comparison based on general engineering practice; confirm by design calculation and testing.

Grades & technical dataTECHNICAL DATA

The number in each grade name is its static bedding modulus (N/mm³ × 100). The table lists the main specifications of each grade; the test report for each batch applies.

PropertyUnitStandardWK-003WK-006WK-009WK-013WK-016WK-022
Static bedding modulus ¹N/mm³GB/T 39705-20200.030.060.090.130.160.22
Contact pressure (relative)——Very lightLightLight–med.MediumMed.–heavyHeavy
Dynamic / static ratio—GB/T 39705-2020< 1.3< 1.3< 1.3< 1.3< 1.3< 1.3
Reference density ²kg/m³GB/T 6343200–300300–400400–500500–600600–700700–800
Tensile strengthMPaGB/T 10654≥ 0.5≥ 0.8≥ 0.8≥ 0.8≥ 1.0≥ 1.2
Elongation at break%GB/T 10654≥ 150≥ 220≥ 180≥ 170≥ 150≥ 150
Compression set%GB/T 10653< 5< 5< 5< 5< 5< 5
Appearance—GB/T 39705-2020Flat, smooth surface; no crumbling, cracks, delamination or soiling; defects from inclusions, bubbles or flow marks ≤ 50 mm²
Dimensional tolerance——Length ±1 %, width ±1 %, thickness ±1 mm

¹ Measured on 25 mm product; grade number = static bedding modulus × 100 ² Reference density; if a grade is made denser, its tensile strength and elongation requirements rise accordingly. ≥, ≤ and < values are specification limits.

Selection guideFOUR STEPS

1

Contact pressure

σ = machine mass × g ÷ support area

2

Choose grade

Deflection s = σ ÷ C; a lower bedding modulus C is softer

3

Set thickness

25 mm standard; n stacked layers give about 1/n of C

4

Check frequency

f/f₀ must exceed √2; aim for ≥ 2.5

Worked example (from WK-003 specifications, damping ignored)

GivenMachine mass 2,000 kg, full-surface support 0.5 m², motor speed 1,480 rpm
① Pressureσ = 2,000 × 9.81 ÷ 500,000 mm² ≈ 0.039 N/mm²
② GradeWK-003, static bedding modulus C = 0.03 N/mm³ (one 25 mm layer): deflection s = 0.039 ÷ 0.03 ≈ 1.3 mm
③ ThicknessTwo 25 mm layers (d = 50 mm): C falls to 0.015 N/mm³, deflection about 2.6 mm
④ FrequencyDynamic/static ratio at its 1.3 limit, dynamic bedding modulus ≈ 0.0195 N/mm³: f₀ ≈ (1/2π)·√(0.0195 × 9,810 ÷ 0.039) ≈ 11.1 Hz; excitation 1,480 ÷ 60 ≈ 24.7 Hz, so f/f₀ ≈ 2.2
ResultTransmissibility ≈ 0.26: about 74 % of the vibration is isolated

With a single 25 mm layer, f₀ would be about 15.7 Hz (f/f₀ ≈ 1.6) and isolation only about 32 %; four layers (100 mm) bring f₀ to about 7.9 Hz and isolation to about 89 %. Final selection should use the test report and measured curves for the grade, and account for eccentric loads, dynamic loads and installation conditions.

Need load–deflection curves, natural-frequency curves or dynamic data for a specific grade? Tell us the machine weight, support area and excitation frequency, and our engineers will help with the selection calculation.

ApplicationsWHERE WK IS USED

Suggested grades are a first guide; final selection depends on load, excitation frequency and conditions of use. Transport and new-energy uses require passing the relevant industry tests.

Building acoustics

Floating floors

Floating floors

Laid between structural slab and screed to stop footfall and impact noise reaching the floor below.

Suggested WK-006WK-009WK-013
Room-in-room

Room-in-room

Recording studios, cinemas and broadcast rooms float on a resilient layer, decoupled from the main structure.

Suggested WK-003WK-006WK-009
Stairs and wall decoupling

Stairs and wall decoupling

Under stair landings, flight bearings and lightweight walls to break structure-borne sound paths.

Suggested WK-006WK-009WK-013
Gym floors

Gym floors

Absorbs dropped barbells and dumbbells, reducing vibration and noise in the spaces below.

Suggested WK-013WK-016WK-022

Equipment & instruments

HVAC units, fans and pumps

HVAC units, fans and pumps

Isolates rooftop and plant-room equipment, cutting vibration and noise into the building.

Suggested WK-009WK-013WK-016WK-022
Transformers and gensets

Transformers and gensets

Reduces low-frequency magnetic hum and running vibration transmitted into the structure.

Suggested WK-016WK-022
Precision instruments

Precision instruments

For general lab and metrology equipment; demanding low-frequency cases need a dedicated design.

Suggested WK-003WK-006WK-009
Medical equipment

Medical equipment

Foundation isolation for MRI, CT and other large medical systems.

Suggested WK-006WK-009WK-013

Transport & new energy

Track-bed mats

Track-bed mats

Laid between the track slab and the base on metro and light-rail lines, ballasted or ballastless, reducing train vibration passed into tunnels, bridges and nearby buildings; tested to GB/T 39705-2020.

Suggested WK-003WK-006WK-016
High-speed rail track pads

High-speed rail track pads

Rail pads and baseplate pads for high-speed rail fastenings, in a dedicated high-density formulation, reducing wheel–rail vibration and noise passed into the track.

Suggested Dedicated high-density formulation, made to the fastening system
Rail vehicle floors

Rail vehicle floors

Floating floors for metro and high-speed train cars, reducing interior vibration and noise.

Suggested WK-009WK-013WK-016
Cab isolation

Cab isolation

Resilient mounts for construction machinery and commercial vehicle cabs, improving operator comfort.

Suggested WK-009WK-013WK-016
EV battery pack pads

EV battery pack pads

Between cells or under modules to absorb swelling and shock; dedicated flame-retardant thin sheet.

Suggested Dedicated thin-sheet product
Electronics cushioning and sealing

Electronics cushioning and sealing

Cushioning pads and dust seals for displays and devices; dedicated thin sheet.

Suggested Dedicated thin-sheet product

Supply & installationFORMS & FITTING

Rolls

Rolls

1.5 m wide, 5.0 m long

Strips

Strips

up to 1.5 m × 5.0 m

Die-cut parts

Die-cut parts

cut to drawing

Moulded parts

Moulded parts

moulded to drawing

Supply specification

Standard thickness25 mm; layers can be stacked for greater thickness
Sheets1200 mm × 1000 mm
Rolls1.5 m × 5.0 m
Stripswidth up to 1.5 m, length up to 5.0 m
Custom partsDie-cut and moulded parts; other sizes on request
Colour codingBy grade, for easy identification on site
TolerancesLength ±1 %, width ±1 %, thickness ±1 mm

Installation tips

  1. Substrate flat, clean and dry, with no sharp protrusions
  2. Lay full-surface, strips or pads as designed; never leave material edges overhanging under load
  3. For floating floors, tape all joints so screed cannot bridge the layer
  4. Where bonding is needed, use the recommended adhesive and test a sample first
  5. Protect from sharp objects and prolonged direct sunlight during works
  6. After installation, check that deflection matches the design
  7. When stacking layers, offset the joints
  8. Store dry, flat, out of sunlight and unloaded; avoid prolonged contact with oils and solvents
Strip / pad support

Strip / pad support

Full-surface laying

Full-surface laying

Tests & reference standardsTESTING

The WK Series is developed in our technical centre, equipped with universal tensile testers and climate chambers for formulation validation, incoming inspection and release testing. Dynamic properties are tested by third-party laboratories.

TestReference standardPerformed by
DensityGB/T 6343In-house
Static bedding modulusGB/T 39705-2020In-house
Dynamic bedding modulus, dynamic/static ratioGB/T 39705-2020Third-party lab
Tensile strength, elongationGB/T 10654 (ISO 1798)In-house
Compression setGB/T 10653 (ISO 1856)In-house
Appearance, dimensional toleranceGB/T 39705-2020In-house

DownloadsBROCHURES

Note: values are specification limits; the test report for each batch applies. Images are illustrative. For test reports, samples or custom grades: +86 757 8666 8171 · Mobile/WhatsApp +86 134 1573 8784 (Li Zelin) · leiqizhile@gdlqzl.cn